Your Neighborhood Omaha, NE Plastic Mold Manufacturer.
We’re a plastic mold manufacturer you can trust! See what we can do for you.
A plastic injection manufacturer is essential for mass manufacturing plastic products.
The manufacturing process is regularly used when the same part is being created thousands of times in large quantities.
Omaha’s best plastic mold manufacturer is a plastic mold manufacturer with a diverse production capability, meaning that if you’re in search of a plastic injection molding company with extensive knowledge and experience in creating plastic parts, consider yourself lucky that you’ve found this plastic mold manufacturer.
Our clients needs are never too simple or too complex for Omaha’s best plastic mold manufacturer.
Nearly all the plastic parts that exist around you have been created by a plastic injection manufacturer. If your company is looking for plastic injection molding in the Douglas County, NE area, we’re the best plastic mold manufacturer in Omaha.
Omaha’s best plastic mold manufacturer uses various plastic and resin materials to meet whatever needs your company has, creating the best plastic part for you and your company.
Plastic Injection Molds & Part Design
Functional design of injection molds and parts is vital for making the injection molding process efficient and streamlined. Creating the perfect design is important in making certain your plastic part is ejected cleanly with no scratches or overhang and that it is as cost effective and works as smartly as possible. Our manufacturing team always designs and constructs parts with the end use in mind. Omaha’s best plastic mold manufacturer considers the ways in which parts may be made lighter, costs may be reduced and products may get to market quicker through eliminating unnecessary production steps. Omaha’s best plastic mold manufacturer will help you to keep cost in mind and work within your means all while creating the best possible part for your product in the end.
Injection molding involves design, testing and tooling requirements. When producing parts at high volumes, it’s important to get the design correct the first time, which can be a very involved process.
Our plastic mold manufacturer team will design and then prototype the part to specification. The prototype is often produced through 3D printing and using a material that may not end up being the final material used in mass production.
Our plastic mold manufacturer team will then design an injection mold tool for an initial production round. The development of an injection mold tool is required to generate some hundred injection molded prototypes. Our plastic mold manufacturer team will then refine the injection mold tool before mass-producing the final plastic molded part.
From the very beginning, a part should be designed with injection molding in mind. Simplifying design wherever possible and minimizing the number of parts from the beginning will save money later on. When designing a mold tool, the design should work to prevent defects during production. Our plastic mold manufacturer team will design with the common injection molding defects in mind so that they can be prevented.
What other types of plastic injection molding do you do?
Not only does Omaha’s best plastic mold manufacturer create injection mold prototypes as well for functional testing, this plastic mold manufacturer offers other types of plastic injection molding as well, including overmolding and insert molding. Overmolding is a process where a single part is created using two or more different materials in combination. Insert molding is a process where plastic is injected into a mold with a pre-placed plastic insert. Omaha’s best plastic mold manufacturer does family molds, too for those projects best suited for the manufacturing process. Family molds are molds where more than one cavity is cut into the mold to allow for multiple parts made of the same material to be formed in one cycle.
Plastic Materials & Resin
Our plastic mold manufacturer team knows one of the most important parts of the injection molding plastics process is assessing which materials are best suited for the job at hand. The material chosen will affect not only mold operation but part performance as well. Omaha’s best plastic mold manufacturer utilizes plastic injection molding plastics like polypropylene (PP), polyethylene (PE), polyamide (Nylon), acrylic, polycarbonate, polyoxymethylene (POM), polystyrene (PS), acrylonitrile butadiene styrene (ABS) and thermoplastic polyurethane (TPU) and thermoplastic rubber (TPR). There are many plastics available and we’ll help you choose the best one for the part at hand. The material’s strength, durability and flexibility must be considered for the job the part needs to perform. Our plastic mold manufacturer team will also take color and cost into consideration.
Learn More About The Materials We Choose to Develop Your Product
Polypropylene, or PP, is a thermoplastic material most commonly used when creating a product that contains or may be in contact with food. It is widely used in the food storage and food packaging industry. When no longer containing food, this plastic is highly tolerant of washings with hot water and sees no degradation. PP has a high chemical and moisture resistance. Count on this plastic for toughness, strength, durability and elasticity.
Polyethylene, or PE, is another thermoplastic with similar strengths to PP but is not nearly as strong or hard. Still, PE is food safe and is used in such products as milk jugs and medicine bottles. You will also find PE utilized to make clear food wrap, shopping bags and laundry detergent bottles.
Polyamide, also known as nylon, is commonly used in clothing and other textile products, the automotive industry, carpets and kitchen utensils. Nylon is known for its strength and high durability. Nylon is tough, chemical resistant and has a high melting temperature.
Acrylic is often used to create transparent parts. It’s weather and scratch resistant, strong, stiff and optically clarient. It is often found in refrigerators and containers that store food because it is free of BPA and is also odorless and tasteless.
Polycarbonate is quite similar to acrylic and is often used when something stronger than its counterpart is necessary for a product. It is also transparent and durable, but is not typically suitable for anything that will come in contact with food or other ingested products as it contains BPA.
Polyoxymethylene, or POM, is a type of acetal resin used for manufacturing parts that would usually be made with metal, like mechanical and automotive parts. POM is also found in the manufacturing of gears, fasteners, knife handles and ball bearings. It has high resistance to alcohols, gasolines, detergents and motor oils.
Polystyrene, also known as PS, is an inexpensive, non-environmentally friendly plastic. There are two types of PS plastics used in injection molding, HIPS and GPPS. You’ll find both types of PS in household appliances, electronics and more.
Acrylonitrile Butadiene Styrene, commonly referred to as ABS, has many advantages in using it for manufacturing plastic products. It’s tough with high impact, scratching, tearing and breaking resistance. It is also relatively inexpensive. You’ll often find this plastic in electronic housing, auto parts, pipe fittings and even Legos!
Thermoplastic Polyurethane (TPU) is soft and elastic and often used to produce parts with a rubber-like quality. TPU is often used in power tools, cable insulation and sporting goods.
Thermoplastic rubber, or TPR, is a mix of plastic and rubber and exhibits properties of both materials. This material is recyclable and easy to work with in the plastic injection molding process. TPR is used in both medical catheters and headphone cables.
Plastic Injection Molding
Plastic injection molding is a process completed by a plastic mold manufacturer that produces parts by injecting molten plastic into a mold. This process is the answer for many companies’ products. After all, plastic injection mold products are all around us. Lawn chairs, keyboards, legos…the list goes on! Injection molding is widely used for manufacturing of a variety of parts – both the smallest of components and the entire body panels of cars.
Plastic material works by feeding plastic beads, which come in many types of plastic materials, into a heated barrel. During the manufacturing process the plastic is heated and becomes molten. It is mixed using a helical shaped screw and injected into a mold cavity where it cools and hardens to the shape of the mold design.
Why do our customers choose our plastic mold manufacturer team?
The price per unit during injection molding manufacturing is extremely low and continues to decrease as more parts are produced.
Traditional manufacturing processes like CNC machining cut away parts of an existing plastic block or sheet, resulting in waste and scraps. Injection molding, on the other hand, creates nearly no waste with the only scraps being the sprue, the runners and the occasional molten plastic overflow from the part’s cavity.
A sprue is the vertical passage or large diameter passage through which the molten plastic is put into a mold. Once the sprue cools and solidifies, it is removed from the part. A runner is a smaller diameter channel cut into the mold that allows the molten plastic to flow from the nozzle to the cavity, and is typically used when casting multiple parts at once.
Our customers choose us as their Our plastic mold manufacturer team because our injection molding process is very repeatable and the first part produced will be identical to the last part produced. In choosing Omaha’s best plastic mold manufacturer, you can expect quality and consistency no matter the quantity of parts created.
We understand that it can be a big deal to put your trust in just any plastic mold manufacturer, and that’s why we hope you choose our team, we aren’t just any plastic mold manufacturer afterall.
If you ask us, and we may be a little biased, we believe ourselves to be the best, most capable plastic mold manufacturer. Omaha’s best plastic mold manufacturer produces plastic parts our clients are satisfied with every time. To guarantee this satisfaction, we always produce a prototype for our customers to hold in their hands and test out before we go forward with creating hundreds and thousands of replicas.
Plastic injection molding is a special process as there is no variation in parts, meaning the prototype will be identical to the last plastic part to come off the line. We’re happy to answer any questions you may have before starting the process. Give us a call today and speak with our plastic mold manufacturer team!